
"Higher Stakes"
Boeing, Airbus and Airliner Development.
by Owen Zupp.
The issues challenging the delivery schedule of the Boeing 787 ‘Dreamliner’ continues to fill the pages of aviation journals around the world. Since its earliest days there were supply chain issues, composite material problems and even the delamination and the deformation of body join points during a routine preflight stress test. The delays pushed timetables out the back door with the associated costs spiralling; more a bad dream than a ‘Dreamliner’ it seemed. Yet Boeing is not alone in this sea of woes. Aircraft development has a long history of difficult births and failed types. Perhaps Howard Hughes’ ‘Spruce Goose’ is an extreme example, but many of the issues that hobbled the Hughes H-4 Hercules are still being revisited today including materials, cost, and deadlines.
Just as Hughes was looking to break boundaries and be revolutionary in what his aircraft could achieve, the big players of Airbus and Boeing decided to step outside the square in their recent forays. In a battle of philosophies, Airbus went for size with the double-deck A380, while Boeing went down the path of composites in pursuit of savings and efficiency with the 787. Today, the A380 is now routinely cruising the airways; however it was not without significant development problems. Commencing with wiring issues, the A380 delivery schedule was also pushed back through a series of major announcements which saw their parent company (EADS) share price dive and the departure of a number of senior executives. Even following its delivery there were issues with the Rolls Royce engines and now the emergence of small cracks within its wings.
This is VERY big business and the stakes are enormously high. Even to giants of industry like Airbus and Boeing, the costs are astronomic and for that reason various components and contracts are outsourced to share the pain. The days of a production line starting with a bare frame and punching out a completed Flying Fortress at the far end of the building are gone. This is a matter of international logistics and project management and all the communication and co-ordination problems that inevitably come with it.
History has shown that a successful type can enjoy an extremely long life. The Douglas DC-3 was an ageless design and in the modern era the Boeing 737 has been in production for over forty years, with each new model squeezing just a little more from the old core design. The Lockheed C130 Hercules has evolved through new engines, propellers and avionics amongst other things, but is still providing a critical niche in both military and civilian service. These types have been built upon for decades whereas the A380 and 787 sought to be revolutionary.
Revolutions may well serve the greater good, but when they go wrong someone can end up losing their head. The United Kingdom had the first commercial jet airliner to reach production in the form of the de Havilland Comet. With the total loss of two aircraft and all on board, the Comet was grounded until the origin of the problem could be found. Simply put, the pressurisation cycles of the aircraft caused the corners of the square cabin windows to fail and catastrophically depressurise the aeroplane. Once the fault was discovered, the aircraft was fitted with the standard rounded windows we have today and the problem was seemingly overcome. However, in the midst of this both Boeing and Douglas took the advantage with the 707 and DC-8 respectively and Britain was relegated from world leader, destined never to regain the mantle.
To date, supersonic travel has been another costly frontier. Aerospatiale and the British Aircraft Corporation (BAC) formed a consortium to share the developmental burden of the Concorde. Undoubtedly a beautiful aeroplane, for one reason and another, it never returned assumed any dominance in the marketplace and limped graciously through its majestic career until the crash of Air France Flight 4590, at Gonesse, France spelt the beginning of the end. By comparison, the Boeing 2707 Supersonic Transport (SST) became a costly venture and was ultimately retired before a prototype ever flew.
Both Boeing and Airbus have stepped away from their safety net in the development of these latter types. They could have opted for continuing to revamp and rejig members of their existing family, but the world cried out for more. Both companies responded to the call with the hope of landing a dominant blow upon the other, but both have suffered a series of painful jabs. Who will ultimately win the fight may come down to simply who can best deliver as opposed to a battle of philosophies. The sliding timetables were initially and fortunately offset by the global downturn. In a period where most airlines were shelving capacity, a line of new aeroplanes on the doorstep could have presented a whole new series of problems. This was luck, not planning and the wheel is now starting to turn.
For the sake of the industry, success by both Airbus and Boeing would be the best outcome. It would not only guard against a monopoly, but it would leave two long term players continuing to push the other to new boundaries with the likes of Embraer knocking on the door. Governments will always push the development of military aerospace and much of this technology will flow on to the civil ranks, but for conceptual change in the airline industry, the marketplace must speak. And their voice is best heard by more than one company.
Howard Hughes’ Spruce Goose remains preserved and on display in Oregan, USA. It sought to achieve new heights but eventually barely lifted out of ground effect. Today Airbus and Boeing confront their own challenges as they endeavour to mould the next phase of airline travel in their projected image. It will be costly and there will be pain along the way, but for the future of airline travel, failure is not an option.














